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bent my radiator, what should i do?

PostPosted: Mon Oct 13, 2014 1:13 pm
by Mslow
Well, I've been slacking on getting radiator guards and now I've got a problem.
Took a fall in a rock garden and it left me with a bent up radiator.
No leaks, but I can't leave it this way.
Need advice on fixing it or replacing it.
Also some advice on what guards to use, Unabiker, Enduro Engineering or Bullet Proof Designs?

Also, my pipe bent right through the carbon fiber guard and I noticed the mud flap rubbing pretty deep into my swingarm!

Re: bent my radiator, what should i do?

PostPosted: Mon Oct 13, 2014 1:29 pm
by Mslow
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Re: bent my radiator, what should i do?

PostPosted: Mon Oct 13, 2014 2:54 pm
by twowheels
Mslow wrote:Well, I've been slacking on getting radiator guards and now I've got a problem.
Took a fall in a rock garden and it left me with a bent up radiator.
No leaks, but I can't leave it this way.
Need advice on fixing it or replacing it.
Also some advice on what guards to use, Unabiker, Enduro Engineering or Bullet Proof Designs?

Also, my pipe bent right through the carbon fiber guard and I noticed the mud flap rubbing pretty deep into my swingarm!


We've got a GenII guard that would bolt right up and protect your new radiator, but we also sell EE and BPD ... oh, and we've got the right side rad in stock if you decide to go that route. PM me.

Re: bent my radiator, what should i do?

PostPosted: Mon Oct 13, 2014 4:00 pm
by GMP
Marco,

That's not too bad, send it to Mylars should be no problem. I've fixed a couple like that in the past but if it cracks a joint while straightening then its a PIA. Get some good frames then !

Perfect example of why CF pipe guards are a waste for where we ride, as you can see. Did the header bend? Check and make sure the header is not cocked in the cylinder spigot, as it will wear the aluminum and then sealing is a problem. Just get the Force and be done with it, hands down the best setup I have ever used.

Thought I told you about the swingarm, same thing happened to mine last year. I bonded some aluminum pads over the wear spots. A zip tie around the swingarm bridge with the end spacing the mud flap off a few mm works OK too. Trimming it wouldn't be a bad idea either.

Re: bent my radiator, what should i do?

PostPosted: Mon Oct 13, 2014 5:49 pm
by Mslow
Thanks for the replys
Knew I could count on GMP for the answers!

Pm-ing you two wheels, thanks

Re: bent my radiator, what should i do?

PostPosted: Mon Oct 13, 2014 6:26 pm
by GMP
Get that sent out ASAP so it's back for the Hammer Run!

Re: bent my radiator, what should i do?

PostPosted: Mon Oct 13, 2014 7:01 pm
by BassMan
For the swing arm I just took two zip ties and ran them next to each other looped through were the spring is with the heads right behind the mud flap. Has last 75 hrs of nasty muds and racing and works great. Myers for the rad. They will do both with reinforcement for 150 done. Of course if you want new, two wheels can hook you up. The unabiker rad guards are awesome.

Re: bent my radiator, what should i do?

PostPosted: Tue Oct 14, 2014 3:47 pm
by Hyde
I've straightened a 4t and a 2t Beta radiator that where a little worse than that, for the twist put it in a vise with wood blocks and just twist it back by hand there quite easy to untwist.

The crushed part I loop safety wire around the side plate through the cores a few times to make a loop were it needs pulled, find two wood blocks 6"-8" and support the radiator on the ends, set it on the edge of your work bench and use a big C clamp through the safety wire loop you made and the other end under the work bench top, with the threaded part of the clamp hanging toward the floor, and start screwing the clamp tight, you may need to make a few loops and work your way slowly pulling the cores straight.

Those radiator seem soft, but the are pretty easy to fix, I'll try and take a photo of the blocks and wire, but you need to untwist them first.

Re: bent my radiator, what should i do?

PostPosted: Tue Oct 14, 2014 6:45 pm
by Mslow
Hyde, definitely post up your method of straightening then, thanks.
This time I sent the bent one to Mylers and getting the unabiker guards, but I'm sure I'll bend them again and I'll try your way next time for sure.

Glenn, it'll be ready for the hammer run, even if I have to run a rigged up radiator from something else. Can't miss that event!

Re: bent my radiator, what should i do?

PostPosted: Tue Oct 14, 2014 7:46 pm
by GMP
I'll be there one day, whatever day has the most trail. My wife's birthday weekend and racing two weekends back to back prior.

Jim has spare GG rads but the holes are different centers. Mylars is pretty fast, you should be OK.